ProductsEnergy

Power Electronics

Assembly Automation
for SUSTAINABLE
Energy Solutions

Automation solutions for flexible energy
conversion and integration

Power electronics play a central role in the generation, conversion and use of energy. It converts electrical energy into the desired form - whether in photovoltaic inverters, wind turbines, drive solutions and charging stations for electric vehicles or for air conditioning in buildings, the areas of application are diverse.

Thanks to our extensive expertise in the automated assembly of mechatronic components, we are able to develop and optimize effective assembly and process solutions in the field of power electronics.
Our key competencies for power electronics are:

  • High-precision assembly processes
  • Extensive technology portfolio for use with high cleanliness requirements
  • Automatic set-up processes for a large number of product variants
  • Intelligent process data management
  • Integration of external systems
  • Machine connection / MES integration

Markets & Applications

Markets & Applications

Managing high currents and efficient energy conversion have made power modules
indispensable for many applications in the field of renewable energies.

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  • Power electronics for wind turbines

    • Turbine control
    • Power conversion
    • Voltage regulation
    • Grid integration
    • Monitoring and control

  • Power electronics for electrolyzers

    • Grid integration
    • Energy conversion
    • Voltage regulation
    • Energy storage
    • Power conditioning
    • energy management

  • Power electronics for fuel cells

    • Energy conversion
    • Voltage regulation
    • Energy storage
    • Power conditioning
    • energy management

  • Power electronics in commercial applications

    • Rectifier
    • Inverter
    • Energy storage
    • Power conditioning
    • energy management

  • Power electronics in private applications

    • Inverter
    • Vehicle-to-grid
    • Energy storage
    • Intelligent control and monitoring

  • Power electronics for AC/DC fast charging stations

    • Grid connection
    • Conversion of high power
    • Voltage regulation
    • Vehicle-to-grid
    • Energy distribution
    • energy management

  • Power electronics for photovoltaic systems

    • Inverter stages
    • Grid connection
    • Management and distribution of solar energy
    • Monitoring and communication

Markets & Applications

Mobility

  • Electric vehicles
  • Charging stations

Renewable ENERGy

Industry

  • Motor drives
  • UPS systems
  • Rail transportation

Automation and Assembly Portfolio

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Leistungsaufnahme

Diodenmodule, SBDs, (Si) IGBT-Module, FRDs, Thyristormodule, AC-Brückengleichrichter, SiC-MOSFET-Module, IHM, IPMs und Leistungsmodule

Eingangsfilter, Netzfilter, Eingangs-LC- oder LCL-Filter, Eingangsschutz, Booster

Konverter

DC-DC HF-Wandler, AC-DC-Gleichrichter, Wechselrichter, Leistungsmodule - IGBT- und Gleichrichtermodule, SiCPower-to-Power, Power-to-motion

Ausgangsleistung

Ausgangsfilter, Ausgangsdrossel, DC-Reaktoren

Key assembly processes

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  • Identification / Marking

    • Labelling
    • Lasering
    • Marking

  • Pin/Connector Assembly

    • Pin Insertion
    • Force-path monitored joining
    • AOI pin position

  • Housing Assembly

    • Dispensing / Dosing
    • Curing of adhesive

Our wide expertise in technology is the perfect foundation for your individual automation solution.
Discover our entire technology portfolio.

  • Feeding and Separation

    Bulk or Strip Material (Pins, Body/Housing, Insulation)

  • Joining and Positioning

    Pick and Place, Cam-Controlled Assembly, Robot Handling, Press-Fit

  • Pre- and Final Assembly

    Plasma Activating, Lasercleaning, Dispensing (1K and 2K)

  • Testing and Selection IO/NIO

    Quality Assurance Testing (e.g. Pin Position, Plausibility check with regard to type and connector interface)

  • Identification and Traceability

    Labeling, Lasering, Marking

  • Packaging

    Tray

Key technologies for power electronics

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Separating

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Handling

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Bonding

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Dispensing

REFERENCE PROJECTS

Assembly and Test Machine for Solder Pins

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Assembly Line for Soldering Pins
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Assembly Line for Soldering Pins
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Packaging in Trays / Palletizing
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Packaging in Trays / Palletizing

    Example References (TAL, ICM, ...) Evtl. Slider 

    To Do

    • Verlinkungen zu Referenzen Landingpage (TAL / ICM) (SGü, Ham)
    • Medical Veranstaltungen (Teaser Messen Medical) (SGü)
    • Videoclip TAL (SGü)
    • Bilder Kundenteile (SGü, Ham) 
    • Gesamtlayout und Texte überarbeiten
    • Medcell Informationen? (Pflichtenheft / Eigenschaften)
    • Sicherheit der Produkte und Fertigung
    • Auflistung Qualitätsstandards, QM & Sicherheit (GMP, ...)  
    • Fotos AP (SGü)
    • Innovationsthemen? (V2 - Augmented Reality)
    • Quotes von Kunden? (V2 - Ham) 

    Customer product

    IGBTs

    Automation requirements

      • Fully automated assembly
      • Material feed magazine
      • Cutting pins from pin strips
      • Pin placement rate <0.8s
      • Various quality controls
      • Packaging in trays / palletizing
      • ESD conformity

      Frame Contact Assembly Cell

      Example References (TAL, ICM, ...) Evtl. Slider 

      To Do

      • Verlinkungen zu Referenzen Landingpage (TAL / ICM) (SGü, Ham)
      • Medical Veranstaltungen (Teaser Messen Medical) (SGü)
      • Videoclip TAL (SGü)
      • Bilder Kundenteile (SGü, Ham) 
      • Gesamtlayout und Texte überarbeiten
      • Medcell Informationen? (Pflichtenheft / Eigenschaften)
      • Sicherheit der Produkte und Fertigung
      • Auflistung Qualitätsstandards, QM & Sicherheit (GMP, ...)  
      • Fotos AP (SGü)
      • Innovationsthemen? (V2 - Augmented Reality)
      • Quotes von Kunden? (V2 - Ham) 

      Customer product

      Power module frame

      Automation requirements

        • Fully automated pin insertion
        • Material feed magazine
        • Pin placement rate <0.9s
        • Pin position check
        • Packaging in trays / palletizing
        • ESD conformity
        • Manual or automated frame loading
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        Assembly Cell for Frame Contact Assembly
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        Assembly Cell for Frame Contact Assembly
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        Fully automated pin insertion
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        Assembly Cell for Frame Contact Assembly

          Worldwide leading companies rely on XENON Automation solutions

            Would you like to know more about our solutions for power electronics? Just give us a call.

            +49 351 40209-216

            Contact

            Your Contact

            Peter Hammer
            Sales Manager

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