Assembly Solutions
for Smart CONNECTIVITY
Assembly lines and test systems for high-precision and compact electronic actuators
Electronic actuators play a pivotal role in modern systems, transforming electrical signals into precise mechanical movements for compact applications.
These components are essential in fields like industrial automation, consumer electronics, and micro-mechanics, where tasks such as optical alignment or driving precision assemblies demand the highest accuracy.
XENON specializes in tailor-made automation solutions for assembling and testing these actuators. Leveraging technologies like electromagnetic and piezoelectric drives, our systems ensure top precision, fast cycle times, and adaptability to evolving production requirements.
Our key competencies for electronic actuators are:
- High-precision assembly for compact actuator designs
- Technology for clean and precise applications
- Automated handling of diverse variants
- Capability with Shape Memory Alloys (SMAs)
- Handling of Ultra-Thin Wires
- AOI for complex assemblies
- Smart process data management
- Integration into larger systems
- General contractor for actuator solutions
Customer products in operation
An example of an actuator in the electronic industry that has been assembled
and tested by XENON.
Key processes in assembly
Our wide expertise in technology is the perfect foundation
for your individual automation solution.
Handling
Precise handling of delicate membranes to prevent damage
Bending and Cutting
Automated processes to shape and cut thin wires
Pre- and Final Assembly
Components are joined to ensure mechanical stability and optimal acoustic properties
Inspection and Testing
Minimization of noise during assembly to avoid interference with acoustic testing
Packaging and Sealing
Blister Belt, Palletizing, ...
Automation and Assembly Portfolio
XENON assembly and inspection solutions for electronic actuators
ensure precision and scalability for high-performance industrial and consumer applications.

Magnetic
Magnetic actuators use electromagnetic forces to generate linear or rotary motion, often through solenoids or coils.

Piezoelectric
Piezoelectric actuators deform materials under an electric field, enabling highly precise movements for applications like optical adjustments.

Electrostatic
Electrostatic actuators use electric fields to move charged elements, offering fine control for microelectromechanical systems (MEMS).

Linear Electric
Linear electric actuators convert electrical energy directly into linear motion, commonly used for precise, controlled movement in various systems.
Key Technologies for Electronic Connectors

Feeding
Vibratory Feeder, Bowl Feeder, Centrifugal Feeder, Flex Feeder

Injection Molding
Automation of
injection molding processes

Joining
Assembling, Snapping, Soldering, Gluing, Riveting,
Screwing, Welding

Cleaning
Plasma activation, CO2 cleaning,
Laser cleaning

Dispensing
Dispensing under vacuum, 1C/2C adhesive dispensing, Solder plast dispensing

Calibrating
Calibration in operating temperature ranges from -40°C to 120°C

Testing
Leakage test, Optical test,
Functional test

Packaging
Tray, Tube, Tape-&-Reel
Packaging
Customer Products
A selection of electronic actuators for which XENON has developed and built automation systems.
Reference Projects
Assembly and Testing Line for Electroacoustic Transducers




Customer product
Electroacoustic transducers for headphones
Automation requirements
- Fully automated assembly of various transducer sizes
- Scalable production with high throughput
- Seamless integration of third-party technologies
- High precision and repeatability in assembly processes
- Automatic Optical Inspection (AOI) for quality assurance
- Acoustic End-of-Line (EOL) testing for performance validation
- Efficient and reliable packaging solutions
Worldwide leading companies rely on XENON automation systems
Would you like to know more about
our solutions for electronic actuators?
Just give us a call.
