Assembly Solutions
for Smart CONNECTIVITY
Assembly lines and test systems for standard
and high-frequency connectors
Whether in the industrial sector (IIoT) or in private applications - connectors are one of the key elements for the digitalization of our world. They enable networking and connection and are used in all areas of electronics.
Progressive networking and decentralization and the rising demand as a result require an equally steadily increasing performance of networked systems. Other important trends and requirements are miniaturization, modularization and reliability; the need for hybrid connectors that transmit power, signals and data in combination is also increasing.
To meet these requirements, flexible and efficient production technology is an essential part of staying globally competitive.
Our key competencies for electronic connectors are:
- Product development support
- Comprehensive product, demand and process analysis
- Resource-saving automation concepts
- AOI of complex assemblies
- Assumption of responsibility as general contractor
for the automation solution - Integration of third-party systems
- Broad testing expertise for consistently high product quality
- Production reliability through comprehensive service and maintenance
- Smart process data management
Application fields
Consumer Electronics
Data technologies
Automotive Electronics
INDUSTRIAL ELECTRONICS
TeleCommunications
Customer products in operation
A selection of connector and adapter solutions,
which have been assembled and tested by XENON automation systems.
Key assembly processes
Our wide expertise in technology is the perfect foundation
for your individual automation solution.
Feeding and Separation
Bulk or Strip Material (Pins, Body/Housing, Insulation)
Joining and Positioning
Pick and Place, Cam-Controlled Assembly, Robot Handling
Pre- and Final Assembly
Press-Fit, Crimping, ...
Testing and Selection IO/NIO
Quality Assurance (Function, Pin Position, Tightness, ...)
Identification and Traceability
Labeling, Lasering, Marking
Packaging and Sealing
Blister Belt, Palletizing, ...
Automation and Assembly Portfolio
I/O & Power Connectors / Hybrid
Coaxial RF Connectors & Adapters
Wire-to-Wire
Cable-to-Cable Solutions for Signal,
Power Connectors and I/O,
and Sealed Applications
Wire-to-Board
Cable-to-Board Solutions
for microminiature, Power Connector,
Signal and I/O Applications
Board-to-Board
Board-to-board connectors
for microminiature, high-speed, high-density and high-performance applications
Key Technologies for Electronic Connectors
Feeding
Vibratory Feeder, Bowl Feeder, Centrifugal Feeder, Flex Feeder
Handling
SCARA Robots, 6-Axis Robots, Multi-Axis Gantry Systems, High-Speed Pick and Place
Joining
Assembling, Snapping, Soldering, Gluing, Riveting,
Screwing, Welding
Pressing/Press-Fit
"Force-Displacement" monitored Press-Fitting of Multipin Plug Contacts into Printed Circuit Boards (PCB)
Injection Molding
Supply and Processing
of Inserts, Contact Assembly
Crimping
Crimp to Crimp, Crimp to Seal, UniCrimp, Sealing
Testing
Optical Inspection (AOI), Quality Control, Leakage Tests, Flow Tests, Electrical Tests, EOL Function Tests
Packaging
Tray, Tube, Tape & Reel Packaging, Blister Tape, Bag Packaging
Customer Products
XENON has developed and constructed automations for a variety of electronic connectors.
Reference Projects
Automatic Assembly of an RF Coax Connector
Customer product
RF Coax Connectors for 5G Network Applications
Automation requirements
- Fully automated assembly
- Separation of bulk & tape goods (housing/body, insulations, inner & outer conductors)
- Various quality checks and sorting of IO/NIO parts
- Packaging in blister belt
- High output/machine speed (120 parts/min)
- ESD compliance
Testing and Packaging of an SMD Contact Spring
Customer product
SMD contact spring
Automation requirements
- Safe handling (gripping and transporting)
- Bulk material separation
- Qualified testing of individual contact springs
- Sorting of IO/NIO parts
- Fully automated packaging (blister incl. belt cutting)
- ESD compliance