Assembly Solutions
for Smart SensINg
Assembly lines and test systems for sensors
The rapid development of technologies, materials and industry (IIoT) is constantly driving the need for more precise, more adaptable and more powerful sensor solutions. In particular, ever smaller sizes are constantly presenting developers and manufacturers with new challenges.
With over 30 years of experience in production automation for sensors, we know the special requirements of the industry and know what is important. This long-standing expertise and the process know-how we have acquired form the basis for our customized and cost-efficient automation solutions.
Our key competencies for electrical sensors are
- Dealing with highly diversified product ranges
- Extensive technology portfolio for different environmental conditions
- Integration of external systems
- Extensive AOI systems for quality assembly
- High-precision calibration and test processes
- Intelligent process data management
- Automatic set-up processes for a wide range of sensor variants
Application fields
MobilitY
Smart Home
Entertainment
Industry
Key assembly processes
Our wide expertise in technology is the perfect foundation for your individual sensor automation solution.
Discover our entire technology portfolio.
Feeding and Separation
Bulk or Strip Material (Pins, Body/Housing, Insulation)
Joining and Positioning
Pick and Place, Cam-Controlled Assembly, Robot Handling
Pre- and Final Assembly
Press-Fit, Crimping, ...
Testing and Selection IO/NIO
Quality Assurance (Function, Pin Position, Tightness, ...)
Identification and Traceability
Labeling, Lasering, Marking
Packaging and Sealing
Blister Belt, Palletizing, ...
Automation and Assembly Portfolio
Position sensors
Acceleration sensors
Electric sensors
Temperature sensors
Ultrasonic sensors
Optical sensors
Key Technologies for Electronic Sensors
Feeding
Vibratory Feeder, Bowl Feeder, Centrifugal Feeder, Flex Feeder
Handling
SCARA Robots, 6-Axis Robots, Multi-Axis Gantry Systems, High-Speed Pick and Place
Joining
Assembling, Snapping, Soldering, Gluing, Riveting,
Screwing, Welding
Pressing/Press-Fit
"Force-Displacement" monitored Press-Fitting of Multipin Plug Contacts into Printed Circuit Boards (PCB)
Injection Molding
Supply and Processing
of Inserts, Contact Assembly
Crimping
Crimp to Crimp, Crimp to Seal, UniCrimp, Sealing
Testing
Optical Inspection (AOI), Quality Control, Leakage Tests, Flow Tests, Electrical Tests, EOL Function Tests
Packaging
Tray, Tube, Tape & Reel Packaging, Blister Tape, Bag Packaging
Customer Products
XENON has developed and constructed automations for a variety of electronic sensors.
REFERENCE PROJECTS
Assembly and inspection Line for position and speed sensors
Customer product
Speed sensor, Position sensor
Automation requirements
- Fully automatic assembly line consisting of 3 standard modules
- Flexible technologies for manufacturing different sensors
at one production line - Setup time up to a maximum of 15 minutes
- Digital monitoring of all process parameters
- Order management and connectivity to customer's MES system Â
Fully automated assembly and packaging of pressure sensors
Customer product
Pressure sensor
Automation requirements
- Fully automated assembly and packaging (from individual part to ready-to-sell)
- Highly automated production line for setup-free production of over 15,000 sensor variants
- Inline adjustment and calibration of the pressure sensors
- Order management incl. single-piece flow strategy with connection to the customer database