Mask Production Lines

Innovation 
Made in Saxony

Mask Production Lines

 

XENON – Ihr flexibler und reaktionsschneller Medical Automatisierungspartner

Due to the worldwide COVID-19 pandemic, the demand for FFP2 (Europe) and N95 (USA) class respirator masks is rapidly increasing. All of Europe has been dependent on deliveries from China. 

The XENON Group follows the call of the German Federal Government to localize the production of protective equipment. 

We succeed in this in cooperation with Norafin, a leading manufacturer of nonwovens in Germany. 

Together we bundle our long-standing know-how in the field of medical technology to limit the dependence on Asian manufacturers. 

Highest Productivity for your Mask Production

Product Image
  • Automatic Packaging Machine

    FFP2 masks are packed here fully automatically piece by piece. The OK parts are transported to the packaging machine via a conveyor belt.

  • Seperation of OK Parts and NOK Parts

    NOK parts are automatically detected and rejected before packing. This is how we automate in Europe. This makes the restart of the line after change-over highly efficient, for example.​

  • Reel up fabric Waste

    The automatic winding of the fabric waste at the end of production ensures a tidy working environment. The reeled coils are much easier to handle in the recycling process.

  • Automatic Position Correction

    For optimum production results, the X and Y positions of the fabric are permanently monitored and automatically corrected if necessary. In this way we avoid NOK parts.

  • XENIOS® System Control

    Our internally developed XENIOS® control system provides all information on the operation of the machine as well as additional evaluations. A W-Lan module and a tablet computer provide access to all control elements and information around the production line.

    Learn more

  • Process Monitoring

    We constantly determine the quality of the production process. The target and actual values are permanently compared. If a tolerance is exceeded, the corresponding mask is marked and is later rejected as a NOK part.​

  • Fast Set-up

    Automatic, sensor-controlled restart of the production line after roll change.

  • Ultrasonic Welding Equipment

    We rely on a German manufacturer with excellent technical know-how and support.

  • Design CE-conform

    For us as automation specialists, housing and automatic door locking are a matter of course. We care for the safety of the operators.

  • Optimal Feeding of Raw Materials

    From the functional layers, through the nose wire to the ear bands, we use our know-how in feeding technology to ensure maximum availability, short changeover times and a particularly low cycle time.

Image

Innovation
Made in Germany

Design, components and software for highest technical availability

Highest
Productivity

Very short cycle time for up to​ 60 masks per minute production output

Integrated Production Process Monitoring

Fully automatic quality assurance for highest output of​ OK masks

Minimal
Downtimes

Minimum set-up times and​ low maintenance and cleaning effort

Long operator-
free Runtime

Only one operator is required to operate the production line

Your Entry into Mask Production

The Turnkey Solution for Investors

The cooperation of XENON and Norafin represents a unique complete package.​
We offer turnkey production lines for mask production, immediately available raw materials (fleece),
certified masks​ and full technical support via our service center with Plug'n Play warranty.

XENON

Turnkey Production Line

  • The delivery time of the XENON mask production lines is 12 weeks plus system installation, training and instruction (included in the XENON service contract).

  • The immediate production start is secured by the Plug'n'Play warranty of the XENON Service Contract (in connection with the use of Norafin raw materials).
  • Available on request: Production startup support and assistance by trained technicians (optionally available via the XENON service contract).

Development Cooperation

Image

Norafin

Raw Materials

  • The masks have already been developed by Norafin. You don't need your own R&D efforts or special mask know-how to start your production.

  • Norafin's raw materials are available in a complete package for immediate delivery at attractive prices per mask.
  • The CE mark of the FFP2 certification is transferable from Norafin to the mask producer.

Become a Nora Mask Producer in only 3 Months

Operator Model

You need production space? We have the solution. We would be pleased to operate your production line by our XENON specialists in our facilities in Dresden.

Production Line

Of course, we also offer the mask production line separately. You can benefit from the high output and the high degree of automation. In this case, please note that you will have additional expenses for the design and certification of the respirators as well as for the procurement of raw materials. On request, we will develop a special machine based on the design of our series production plant.

Distribution Partnership

Become a sales partner for XENON mask production lines in Europe. We would be pleased to talk to you about the provision model.

Nora Masks

Nora F

  • Certified FFP2 respiratory mask
  • Flat-Fold Design without valve
  • Guaranteed protection for user and environment
  • Several functional layers of fleece
Product Image
  • Raw Materials

    Most of the materials used are sourced in Saxony and are produced from German or European raw materials.

  • Mask Design

    The structure and properties of the functional layers are the result of intensive R&D work by Norafin.

Nora LIGHT

  • Mouth-nose masksfor daily use
  • High wearing comfort through optimal fit
  • Low breathingresistance
  • Two functional layers of fleece

Nora Masks in daily Life

Request your Offer now

You are a reseller or private person
and want to purchase masks?
Please contact our partner Norafin.

You would like to know more about our 
production lines for masks?   
We will be happy to answer your questions.

Contact

Your contact

Christian Degen
Sales Manager Medical

Image