Mask Production Lines

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The next Generation of Mask Production Lines

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  • Automatic Packaging Machine

    FFP2 masks are packed here fully automatically piece by piece. The OK parts are transported to the packaging machine via a conveyor belt.​

  • Seperation of OK Parts and NOK Parts

    NOK parts are automatically detected and rejected before packing. This is how we automate in Europe. This makes the restart of the line after change-over highly efficient, for example.​

  • Reel-up Fabric Waste

    The automatic winding of the fabric waste at the end of production ensures a tidy working environment. The reeled coils are much easier to handle in the recycling process.

  • Automatic Position Correction

    For optimum production results, the X and Y positions of the fabric are permanently monitored and automatically corrected if necessary. In this way we avoid NOK parts.

  • Quick-Change for Wear Parts

    All wear part components have special quick-release features for replacing them in a very short time to reduce down times of the production line.

  • XENIOS® System Control

    Our internally developed XENIOS® control system provides all information on the operation of the machine as well as additional evaluations. A W-Lan module and a tablet computer provide access to all control elements and information around the production line.

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  • Process Monitoring

    We constantly determine the quality of the production process. The target and actual values are permanently compared. If a tolerance is exceeded, the corresponding mask is marked and is later rejected as a NOK part.​

  • Fast Set-up

    Automatic, sensor-controlled restart of the production line after roll change.

  • Ultrasonic Welding Equipment

    We rely on a German manufacturer with excellent technical know-how and support.

  • Design CE-conform

    For us as automation specialists, housing and automatic door locking are a matter of course. We care for the safety of the operators.​

  • Optimal Feeding of Raw Materials

    From the functional layers, through the nose clip to the ear loops, we use our know-how in feeding technology to ensure maximum availability, short changeover times and a particularly low cycle time.

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Designed, developed
and made in Germany

5
OPERATOR NEEDED

Minimum set-up times
and low maintenance effort

0
% MASK QUALITY

Fully automated inline
process control

0
MASK/MINUTE

Very short cycle time
and high production output


Innovation
Made in Germany

Design, components and software for highest technical availability

High -Speed
Automation

Very short cycle time for up to​ 46 masks per minute production output

Integrated Mask Quality Process Monitoring

Fully automatic quality assurance for highest output of​ OK masks

Continuous
Efficiency

Minimum set-up times and​ low maintenance effort

Long operator-
free Runtime

Only one operator is required to operate the production line

Is your 
mask price
still competitive?

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    XENON – Ihr flexibler und reaktionsschneller Medical Automatisierungspartner

    The 3-in-1 System Solution for
    Mask Manufacturing
     

    The system combines the innovative FFP2 Respirator Mask from our development partner Norafin with the supply of the Raw Material and
    the XENON Mask Production Line in one system.

    Certified Protection

    CE 2841 according to EN149:2001

    The FFP2 respirator mask has the certification CE2841 by Norafin according to EN149:2001. You don't need R&D efforts or special mask know-how to start your mask production.​ The CE mark is transferable from Norafin to the MaskFab system user.

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    Turnkey Productivity

    Mask Production Line

    The XENON Mask Production Line is the heart of the MaskFab. Every design detail is optimized to perfectly match the raw material and to be instantly ready for fully automated manufacturing.

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    Local Manufacturing

    100% German Suppliers

    The raw material for the mask is 100% sourced from German suppliers. All suppliers are qualified by XENON and Norafin to meet the strict MaskFab standards and to ensure a high peformance of the mask machines.

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    Mask Development Partner

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    Specialist for Nonwovens, Personal Protection Materials and Filtration Solutions

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    More Questions? Just ask.

    Download Factsheet

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    Would you like to learn more?
    We will be happy to answer your questions.
    Just give us a call or contact us.

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    Your Contact

    Thomas Kagemann
    Sales & Consulting

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